Our Manufacturing Process
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A Look Into Our Manufacturing Process
Gel Packs You Can Count On
Maintaining precise temperature control while keeping shipping costs low and meeting compliance regulations — it’s all possible with Pelton Shepherd. You can trust the high-quality gel packs we’ve been innovating, designing and manufacturing for over 70 years right here in the United States.
Our Design And Manufacturing Process
Our gel pack designs begin with the intent to serve our customers. We understand that cold chain shippers have a growing need for cost-effective, reliable and sustainable refrigerant solutions, and we craft our products accordingly.
For example, we developed our TerraTemp line of gel packs to help businesses adopt sustainable shipping practices and showcase environmental responsibility. Our TerraTemp gel packs are manufactured with a specially formulated, drain- and septic-safe gel for convenient and low-impact disposal. Some of our solutions, such as our Enviro Ice™ gel packs, contain a uniquely formulated, lab-tested gel that doubles as plant fertilizer.
All of our products are designed and manufactured to consistently meet the highest quality standards, provide accurate temperature control and offer resiliency you can depend on.
Our Custom Solutions
You may have unique shipping needs and require a custom solution. We’re happy to design and produce custom gel packs to meet your precise sizing and temperature control requirements. We can also print your logo or message on the gel pack film to help build brand awareness.
Whether you need custom gel packs that maximize space efficiency or feature brand-promoting exteriors, our team is ready to collaborate.
Our Facilities
We have eight state-of-the-art manufacturing facilities located in California, Arizona, Texas, Illinois, Missouri, Ohio, Georgia and New Jersey. Our strategically selected locations enable us to deliver our products efficiently and meet the demands of shippers nationwide.
We also offer a custom logistics program to ensure you have gel packs when you need them. With our Conditioning Operations, Logistics and Delivery (COLD) program, we collaborate with you to forecast your demand for refrigerants and manufacture gel packs according to your timeline.
After the manufacturing process, which takes about one to two weeks, we’ll ship your gel packs to a cold chain partner to condition them. We partner with over 50 cold storage facilities spread across the country. Our vast partner network allows us to deliver ready-to-use gel packs to meet your forecasted deadlines.
Success Stories
We’re more than just a gel pack manufacturer. We care about your success and look forward to being a partner in helping you achieve cold chain objectives. Harnessing our industry experience and commitment to exceptional service, you can rely on us to bring fresh ideas and seamless solutions to solve your most complex shipping challenges.
Read our customer success stories to learn more about our partnership approach.
A Reliable Gel Pack Manufacturer Based in the USA
From planning logistics to protecting product integrity throughout transport, finding peace of mind in the cold chain industry can be challenging — but it doesn’t have to be that way. Let us help you create a smooth, hassle-free cold chain with our innovative and cost-effective solutions. Contact our team to learn more or order gel packs today.
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Life Sciences
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Gel Packs For Shipping Pharmaceuticals
Trusted by Professionals for Safe, Reliable Transit
Today’s life science companies, such as pharmaceutical manufacturers and distributors, face unique cold chain challenges, from maintaining precise temperature settings to ship medications to adopting more sustainable direct-to-consumer shipping practices. Additionally, with rising shipping costs, businesses seek compact and cost-effective refrigerants to help keep delivery expenses down while meeting an increased demand for direct-to-consumer shipping.
If you distribute temperature-sensitive life science products such as medicine, gel ice packs offer a cost-effective, sustainable packaging solution that enables accurate temperature control.
Our Gel Packs for Shipping Pharmaceuticals
Gel packs often serve as a necessary refrigerant in hybrid and passive temperature-controlled packaging in the pharmaceutical cold chain. They are easier and safer to handle and ship than alternatives such as dry ice. Gel packs are also typically available in various sizes, shapes and eutectic points to meet temperature control needs.
We offer several innovative gel pack options to help you maintain the required temperatures and prevent product degradation while transporting pharmaceuticals. Our gel packs are reusable, making them a cost-effective option, and designed to solve pain points related to shipping temperature-sensitive products.
Trusted When Cold Matters
If you’re seeking cost-effective, durable refrigerants for +30 F shipping needs, consider our GlacierTemp line of ice packs.
Trusted When Sustainability Matters
Our uniquely sustainable TerraTemp packs are ideal if your organization is interested in sustainability and reducing carbon footprint while maintaining accurate temperatures. They have a eutectic point of 32 F and are available in a range of sizes.
Trusted When Accuracy Matters
Our CuraTemp gel ice refrigerant is carefully formulated to provide accurate temperature controls and minimal expansion when frozen. Consisting of organic materials and semi-solid, non-toxic gel, CuraTemp packs are available in various eutectic points ranging from -10 F to +30 F.
Life Sciences Solutions
If our products do not meet your sizing needs, we can customize our gel packs to your specifications. We can also store our gel packs for you with our Conditioning Operations, Logistics and Delivery program, saving you the cost of keeping cold packs on site and ensuring your refrigerant orders are ready on time. From programs and services to product innovations, we’re working to keep your business on the cutting edge.
Our Conditioning Operations, Logistics and Delivery Program (“COLD”) takes the stress out of cold chain supply planning so you can focus on your core business.
Protect your operations from dry ice shortages with our proven high-performance, environmentally friendly alternative, Enviro Ice™ -12°C.
Learn More About Our Gel Packs for Shipping Life Science Products
When health and well-being are on the line, every degree matters. You can count on us for the performance and reliability you need to ship temperature-sensitive products confidently.
Browse our product catalog or contact us to learn more about our cold chain solutions.